GRINDING BALL EQUIPMENT

Grinding balls production line produces grinding media, grinding media balls from dia30mm to dia150mm with different compositions. Qasim Grinding ball Group R&D two types of grinding balls production lines . With different balls making machine, productivity is different. 

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Features

  • Working method: open type+ flexible transport+multilevel supply drive operation mode. (The production line and pouring system, working separately and cooperated steadily.)
  • Driving method: Hydraulic drive + pneumatic
  • Loading power capacity: 100KW (not include air compressor)
  • Air compressor: air consumption:3m³/min or 5m³/min; working pressure:0.8Mpa
  • Unloading working tempo: 50″/time
  • Control method: automation control+remote service
  • Operators for molding line: 4 operators. One is for sand molding(sand blowing part); one is for pouring, operate the pouring system; one is for cleaning molten iron slag on the mold after pouring; one is for waste sand mold cleaning.
  • Metal molds online size: 630mm*630mm & 840mm*840mm
  • Molding line function:: two different sizes of balls producing at the same time,For Different Size of Balls, the Productivity per Hour

Type

QLS-840-4F

Type

QLS-630-4F

Annul Productivity

10 000 tons to 15 000 tons

Annul Productivity

5 000 tons to 10 000 tons

Mold Size

840mm*840mm

Mold Size

630mm*630mm

Qty of Molds on Line

70 Pairs

Qty of Molds on Line

78 Pairs

Operators

4

Operators

4

Automatic Casting Grinding Balls Production Line adopts the sand coated metal mold type process technology, widely used to produce the chrome ball grinding media (mill ball), crankshaft, brake drum, wheel hub, casting ball, casting section, water meter case, engine cylinder cover and some other medium-small size of castings.

The grinding balls production line drives by hydraulic, pneumatic and electric method, PLC automatic control. At the same time, it has the touch screen on the control panel which is to monitor the whole producing process, and automatic alarms when the machine has the problems. For each working position, arranging the sub-control box which shows the working condition and has the emergency stop button.

This grinding balls molding line has the ability of remote maintenance & diagnose remote failure functions. The operators for the molding line is responsible for pouring, auxiliary cleaning, monitoring, sand core setting works.

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